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What is cigarette splicing tape？
Cigarette splicing tape is a specialised type of tape used to make cigarettes.
It is used to join two or more pieces of cigarette paper together to form a continuous strip, which is then used to wrap the tobacco to form the cigarette.
Cigarette splicing tapes are available in a range of widths and thicknesses to meet the specific needs of different cigarette making machines and paper types.
What is the production process of splicing tape？
1. Choose the right adhesive: choose a suitable adhesive according to the material and process requirements of the cigarette roll.
2. Preparing the tape: Selecting suitable tape materials, such as BOPP film, to make the tape.
3. Glue application: the adhesive is applied to the tape by means of a coating machine. The uniformity of the coating and the thickness of the adhesive layer are important factors in the quality of the product.
4. Drying: The adhesive coated tape is put into an oven to dry the tape and cure it.
5. Slitting: The dried tape is slit into the required specifications.
Cigarette splicing tapes are available in several thicknesses
There are usually several options for the thickness of cigarette roll splicing tape, such as 0.1mm, 0.15mm and 0.2mm ect.
The greater the thickness, the stronger, more stable and more waterproof the tape will be, but it will increase the weight of the sticks and the cost of production.
Choosing the right thickness requires a combination of factors such as the material of the stem, the working speed of the cigarette rolling machine, the output capacity of the equipment and the cost of the tape, to meet quality requirements while minimising costs.
In practice, a suitable thickness is generally chosen according to production needs to achieve a balance between production costs and cigarette quality.
Reasons for choosing different thicknesses of cigarette splicing tape
Common thicknesses of cigarette splicing tape and reasons for selection
Cigarette roll splicing tapes are usually available in several thicknesses such as 0.1mm, 0.15mm and 0.2mm.
The greater the thickness, the stronger, more stable and more waterproof the tape will be, but it will increase the weight of the sticks and the cost of production.
Choosing the right thickness requires a combination of factors such as the material of the stem, the working speed of the cigarette rolling machine, the output capacity of the equipment and the cost of the tape, to meet quality requirements while minimising costs.
The main selection references are as follows.
1. 0.1mm thickness splicing tape: compared to 0.2mm, this model is not only lighter and thinner, but also has a stronger adhesive force. The smaller tape thickness also helps to reduce tape waste.
2. 0.15mm thickness splicing tape: Between 0.1mm and 0.2mm thickness, it has both good adhesion and a certain degree of water resistance. Therefore, 0.15mm thickness splicing tape is an ideal choice when the quality and cost of the rolls need to be balanced.
3. 0.2mm thickness splicing tape: 0.2mm thickness splicing tape is thicker, can withstand greater tension, has better stability and waterproofing properties, and is also more wear-resistant. This type of splicing tape is often used on high-speed cigarette machines and tobacco presses to ensure that the splices are secure and the warping is controlled.
In short, the choice of different thicknesses of splicing tape needs to be based on production requirements, machine type and the nature of the tobacco leaf to achieve the best production results and economic efficiency.
Production Technology and Selection Skills of Cigarette Splicing Tape
When choosing cigarette splicing tape, there are a few things to keep in mind:
- Thickness: Choose an appropriate thickness according to the specifications of the cigarette making machine and the thickness of the cigarette paper. Generally, the thickness of the splicing tape is between 0.1mm and 0.2mm.
- Tensile strength: Choose a splicing tape with good tensile strength to ensure that the cigarette paper can be firmly bonded together and will not cause the splicing tape to break during high-speed operation.
- Adhesive strength: Adhesive strength should be moderate, too strong or too weak will affect the quality of cigarettes.
- The material and size of the tape: It is necessary to choose the material and size of the tape according to the size and material of the cigarette for better splicing.
- Environmental protection: The splicing tape should be environmentally friendly, tasteless, and harmless to human health.
By following these tips, cigarette manufacturers can choose a quality splicing tape that meets their production needs and ensures the quality of the cigarettes produced.
Cigarette paper is available in several materials, each suitable for the thickness of the cigarette rolls splicing tape
Cigarette paper is available in cellulose film paper, mica paper, plain paper, straw pulp paper and pine needle paper.
Different paper materials can be used for different types and thicknesses of cigarette splicing tape to achieve the best splicing quality and production efficiency.
Mica paper and cellulose film paper, as thinner cigarette paper materials, are more suitable for splicing tapes with thicknesses of 0.1mm and 0.15mmm.
Thicker cigarette paper materials such as straw and pine needle paper are better suited to 0.2mm thickness splicing tapes to ensure the best performance of the splicing effect.
However, the actual choice must also take into account factors such as cigarette material, production speed and equipment output capacity.
How to prevent cigarette splicing tape from failing to adhere when in use？
The following are some ways to avoid failure of the adhesive properties of cigarette splicing tapes.
1. Ensure storage environment: When storing cigarette splicing tape, avoid high or low temperatures, direct sunlight, humidity, corrosive gases and other environments that can adversely affect it. The recommended storage temperature is 15°C to 25°C and the relative humidity is between 40% and 60%. 2.
2. Ensure the use of the environment: The environment in which the cigarette splicing tape is used should be selected within the specified temperature and relative humidity range, for example, it should be used in an indoor environment, where large temperature and humidity variations may cause the adhesion to fail.
3. Operating instructions: When using the tape, the laminating surface should be carefully cleaned to ensure that it is clean and flat, avoiding impurities such as dust, moisture or oil. In addition, excessive force such as squeezing, tearing or dragging should be avoided when handling, as this may lead to problems with the quality of the cigarette roll splicing tape.
4. Have the correct transport method: avoid long periods of storage in high temperatures or direct sunlight during transport to avoid the tape losing its adhesion.
5. Know the date of manufacture: the date of manufacture of the tape should be recorded on the packaging and preference should be given to newer products to avoid problems with expired products.
In summary, the failure of the adhesive properties of cigarette splicing tape is related to the storage, use and operating environment and many other factors that need to be considered and mastered in different ways to ensure that the quality of the tape and the work is at its best.
Do you need to slow down the machine when splicing tobacco roll splicing tape？
Here are some reasons for slowing down the machine during splicing of cigarette splicing tape:
1. Accurate placement of the splicing tape: When splicing cigarette paper rolls, it is crucial to place the splicing tape accurately for a seamless bond between the two cigarette paper segments. Slowing down the machine allows the operator to position the splicing tape more precisely, which leads to better quality cigarettes.
2. Tension control: Maintaining consistent tension on the cigarette paper roll is critical during splicing. Slowing down the machine helps to control the tension more easily, which ensures that the splicing tape is applied evenly and does not lift or wrinkle during the splicing process.
3. Eliminate creases and wrinkles: When the machine is running at high speeds, it can be difficult to apply the splicing tape without causing creases or wrinkles. Slowing down the machine reduces the risk of these issues, which can affect the final product’s appearance and quality.
4. Prevent tape lift-off: When running at high speeds, splicing tape can sometimes lift off the cigarette paper due to the machine’s vibration or other factors. Slowing down the machine reduces the risk of splicing tape lift-off, which can lead to production downtime and product waste.
Therefore, slowing down the machine during splicing of cigarette splicing tape can improve the quality of the cigarette paper roll and reduce waste, ultimately improving manufacturing efficiency.
How to prevent cigarette splicing tape from failing to adhere when in use？
The following are some ways to avoid failure of the adhesive properties of cigarette splicing tapes.
1. Storage environment: avoid high or low temperatures, direct sunlight, humidity, corrosive gases, etc. The recommended storage temperature is 15°C to 25°C and the relative humidity is between 40% and 60%.
2. Operating environment: The use of cigarette splicing tape should be carried out within the specified temperature and relative humidity range, for example, it should be used in an indoor environment where large temperature and humidity changes may lead to adhesive failure.
3. Operating instructions: When using the tape, the laminating surface should be carefully cleaned to ensure that it is clean and flat, avoiding impurities such as dust, moisture or oil. In addition, excessive force such as squeezing, tearing or dragging should be avoided when handling, as this may lead to problems with the quality of the cigarette roll splicing tape.
4 Mode of transport: Avoid prolonged storage in high temperatures or direct sunlight during transport to avoid the tape losing its stickiness.
5. Production date: The date of production of cigarette splicing tape should be recorded on the packaging, and preference should be given to newer products to avoid problems with expired products.
In summary, the failure of the adhesive properties of cigarette splicing tape is related to the storage, use and operating environment and many other factors that need to be considered and mastered in different ways to ensure that the quality of the tape and the work is at its best.
How cigarette manufacturers joined paper joints before the invention of splicing tape？
Before the invention of splicing tape, cigarette manufacturers used different methods to join paper joints. One method used an adhesive paste made of flour and water, which was applied to the overlapping edges of the paper joint. The adhesive paste would then dry into a bonding point that would firmly bind the two sheets of paper together, creating a seamless joint.
Another technique uses a strip of glue paper with an adhesive as a binder. This strip of paper is placed at the overlapping edges of the cigarette paper joint and moisture is then applied to the strip to activate the adhesive and form the paper joint.
A third technique uses a needle and thread to sew two sheets of cigarette paper together. This method is time consuming, labour intensive and not practical for mass production.
All these methods are not as efficient and reliable as splicing tape. With the invention of splicing tape, cigarette manufacturers were able to streamline the production process and reduce the waste and downtime associated with traditional paper joining methods.
If you are looking for a quality and reliable cigarette roll splicing tape, then we highly recommend our product!
YXF Adhesive Tape Manufacturer
Our cigarette roll splicing tapes are made from high grade materials that ensure a reliable connection to the cigarette rolls without any damage to the rolls themselves.
Durable and extremely adhesive, our roll splicing tapes perfectly bond the ends of the rolls, making them seamless.
Our cigarette splicing tapes do not contain any harmful substances and meet strict environmental requirements.
Best of all, our cigarette splicing tapes are affordable and quality assured, making them the ideal choice for manufacturing quality cigarette rolls.
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